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1. Bell And Gossett Series 100 Pump Manual
2. Bell Gossett Pump Manual
3. Bell Gossett 100 Pump Manual Download
4. Bell And Gossett Series 100

1. Keep the pump and motor properly lubricated.

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Keep the pump and motor properly lubricated. If the system is to be exposed to freezing temperatures, drain the pump. PERIODIC INSPECTION. Inspect the pump regularly for leaking seals, worn gaskets, and loose or damaged components. Replace or repair as required. Refer to the following manuals for additional repair instruc-tions for Bell & Gossett Iron & Bronze Booster Pumps. Iron & Bronze Booster Pumps Installation, Operation, & Service Instructions INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE. Series 100 Series HV Series PR Series 2' WARNING BEFORE INSTALLING, USING OR SERVICING THIS PRODUCT, READ THE WARNING NOTES AND INSTRUCTIONS IN INSTRUCTION MANUAL. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY. Pump Application Bell & Gossett Booster Pumps may be used for water circulating applications in hydronic, solar and chilled water systems. If equipped with a bronze pump body, Bell & Gossett Booster Pumps may be used for water circulation in potable water systems. Note that some local codes require using a check valve in the supply line. Bell & Gossett SteamTeam; 100 Years of Innovation. Sales & Service. Bell & Gossett Representatives; Home Training & Education Training Manuals. Share Training Manuals. Featured Documents. Little Red Schoolhouse – Seminars for HVAC & Plumbing Systems Design and Service (BG-LRS-100A). Booster Pump Service Manual & Troubleshooting Guide. INSTRUCTION MANUAL P81748G Series 100 Series HV Series PR Series 2' Iron & Bronze Booster Pumps INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE. Bell & Gossett Booster Pumps feature oil lubricated sleeve bearings, a carbon/ceramic seal and a noise dampening spring coupler.

2. If the system is to be exposed to freezing temperatures,

drain the pump.

PERIODIC INSPECTION

Inspect the pump regularly for leaking seals, worn gaskets,
and loose or damaged components. Replace or repair as
required.

Refer to the following manuals for additional repair instruc-
tions for Bell & Gossett Iron & Bronze Booster Pumps:

Bell And Gossett Series 100 Pump Manual

Coupler & Motor Mount Replacement . . . . . .#S15900, Rev. D
Booster Pump Service Manual . . . . . . . .#HS-105-SM, Rev. 3

SYSTEM PREPARATION

1

Prior to pump start up, closed heating and cooling systems
should be flushed with clean water and drained. The system
should then be filled with clean water having a PH between 7
and 9.

LUBRICATION

1

Although the new B&G pumps are test run at the factory, they
must be lubricated thoroughly before being placed in opera-
tion. Bell & Gossett supplies a high quality lubricant specifi-
cally for this purpose which can be purchased from any B&G
Representative (Part No. L23401). Proper lubrication proce-
durs are as follows:
1.

PUMP BEARINGS – Fill the bearing frame according to the

oiling instructions decal. At the time of installation, add
approximately 1 oz. of B&G #20 weight non-detergent oil.
An SAE 20 (non-detergent) or 10W-30 oil may be substituted.
Re-lubrication is required at the start of each heating sea-
son, or every three months for continuous service. Re-
lubricate with 1 teaspoon of oil. More frequent lubrication
may be required under adverse conditions such as high
ambient temperatures. Less frequent lubrication is required
if oil overflows from the reservoir.

2.

MOTOR BEARINGS – Lubricate through the two motor oil

cups according to the lubrication decal. At the time of
installation the motor bearings use approx. 12 drops each.
At re-lubrication intervals fill each motor bearing with
approx. 6-8 drops. More or less frequent re-lubrication
may be required depending on the installation conditions.

NOTE: Over-oiling can cause motor mount deterioration and
may cause spillage onto surrounding surfaces. Deteriorated
motor mounts will lead to misalignment and excessive coupler
wear.

PRIMING AND STARTING

Do not run B&G circulator pumps dry. Before starting, the
pump must be filled with water. Air should be vented from the
system by means of a system air vent or by an alternate method.

1. Remove the screws securing the conduit box cover (wiring

compartment) and lift off the cover. Attach the appropriate
size connector to the hole in the side of the conduit box.

2. Using a minimum size 14 AWG copper electrical wire (refer

to your local code for wiring restrictions), wire the motor to
a 115 volt, 60 hertz, single phase power source.

3. Connect the ground wire to the green screw inside the

conduit box.

NOTE: Single phase motors are protected with inherent over-
heating devices and do not require external overload protection.

NOTE: If a motor with special characteristics is selected, the
electrical rating of the power source must be the same as that
of the motor.

WARNING: ELECTRICAL SHOCK HAZARD
Disconnect and lockout the power before making

electrical connections. Failure to follow these instructions
could result in serious personal injury or death.

TO REMOTE

CONTROL

IF REQUIRED

TYPICAL WIRING INSTALLATION SCHEMATIC

POWER SOURCE: 115 VOLT, 60 HZ, 10

FUSIBLE DISCONNECT

OR CIRCUIT BREAKER

BY OTHERS

PUMP MOTOR

THERMALLY

PROTECTED

PUMP

MOTOR

L

N

WARNING: ELECTRICAL SHOCK HAZARD
Be certain that all connections are secure and the

conduit box cover is closed before electrical power is con-
nected. Failure to follow these instructions could result in
serious personal injury, death and/or property damage.

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OPERATIONAL INSTRUCTIONS

Bell Gossett Pump Manual

CAUTION: SEAL DAMAGE HAZARD
Do not run the pump dry – seal damage may occur.

Failure to follow these instructions could result in moderate
personal injury and/or property damage.

SERVICE INSTRUCTIONS

ADDITIONAL PUMP REPAIR

WIRING INSTRUCTIONS

Xylem Inc.

8200 N. Austin Avenue

Morton Grove, Illinois 60053

Phone: (847) 966-3700

Fax: (847) 965-8379

www.xyleminc.com/brands/bellgossett

Bell Gossett 100 Pump Manual Download

Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries.

Bell And Gossett Series 100

© 2013 Xylem Inc. P81748G January 2013